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Custom Aluminum PCB, Metal Core PCB

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Aluminum PCB, Metal Core PCB Manufacturers

Aluminum-based PCBs, also known as metal-based circuit boards, are a special type of printed circuit board with an aluminum substrate as its core. Their most notable feature is their exceptional heat dissipation. With a thermal conductivity of up to 2W/mK, they rapidly dissipate heat generated during operation, effectively protecting core components and significantly enhancing product durability and stability. This product utilizes Shengyi's high-quality aluminum substrate, combining a robust 1.6mm thickness with a 36µm copper finish. OSP surface treatment ensures solderability, making it an ideal solution for applications requiring efficient thermal management, such as high-power LED lighting, automotive power modules, and power regulators.

About
Anhui Hongxin Electronic Technology Co., Ltd.
Anhui Hongxin Electronic Technology Co., Ltd.
Anhui Hongxin Electronic Technology Co., Ltd. is China Aluminum PCB, Metal Core PCB Manufacturers and Custom Aluminum PCB, Metal Core PCB Company. It is located in the China PCB Industrial Park, Guangde Economic Development District, Anhui Province. Established in October 2013, our factory occupies 20,000 square meters and employs 110 staff members, including over 7 professional engineers with more than 15 years of experience. The company's PCB products include 1-32 layer boards, high-Tg boards, thick copper boards, rigid-flex boards, high-frequency boards, hybrid dielectric laminated boards, buried via boards, metal-based boards, and halogen-free boards. High-precision PCB rapid prototyping is available, with bulk orders for single- and double-sided boards delivered within 6-7 days, 4-8 layer boards within 9-20 days, 10-16 layer boards within 20-25 days, 16-32 layer boards within 25-45 days, HDI boards within 25 days, and double-sided prototyping deliverable as quickly as 24 hours. We are committed to providing high-quality products and professional services to global customers, and we have the capability to deliver both large quantities and small batches. The surface treatment processes of our products are complete. The base material types include FR-1, 22F, CEM-1, CEM-3, FR-4 (with high Tg, halogen-free, etc.), high-frequency boards, and metal substrates. All product types have passed ISO9001, ISO14001, ISO45001, IATF16949 international quality management system certifications, as well as UL safety certifications. Our sales network extends from inland areas to Southeast Asia, Europe, and America. In the fierce market competition, we have always received high praise from customers.
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Aluminum PCB / Metal Core PCB Industry knowledge

Understanding the Core of Thermal Conductivity in Aluminum PCB Structures

The Decisive Component: The Thermal Dielectric Layer

In a typical Aluminum PCB (also known as Metal Core PCB), the structure consists of three layers: the Circuit Layer (copper foil), the Thermal Dielectric Layer (insulation), and the Metal Base Layer (aluminum). While the aluminum base provides the physical heat sink, the Thermal Dielectric Layer is the core factor that determines the overall thermal conductivity (W/m·K).

  • Thermal Resistance: Standard resins are poor conductors. The dielectric layer must be impregnated with thermally conductive ceramics to allow heat to flow from the components to the aluminum base while maintaining electrical insulation.
  • Thickness vs. Conductivity: A thinner dielectric layer reduces thermal resistance but must be thick enough to pass high-voltage (Hi-Pot) testing. Finding the "sweet spot" requires high-precision manufacturing.
  • Material Quality: High-performance dielectric materials can offer conductivity ranging from 1.0 W/m·K to as high as 8.0 W/m·K or more.

Anhui Hongxin Electronic Technology Co., Ltd. has mastered the complex balance of thermal management since its founding in 2013. Operating from a 20,000-square-meter facility in the China PCB Industrial Park, our professional engineering team leverages over 15 years of experience to optimize metal-based board designs. We specialize in selecting and processing high-conductivity substrates that ensure your high-power LEDs or power modules operate at peak efficiency with minimal heat degradation.

Technical Parameter Comparison: Standard vs. High-Conductivity Aluminum PCBs

Choosing the right thermal grade is essential for the longevity of electronic components. Below is a comparison of typical specifications provided by our factory:

Feature Standard Aluminum PCB High-Performance Aluminum PCB Application Impact
Thermal Conductivity 1.0 - 1.5 W/m·K 3.0 - 8.0 W/m·K Faster heat dissipation for high-power chips
Dielectric Thickness 100 microns - 150 microns 50 microns - 75 microns Lower thermal resistance; higher efficiency
Breakdown Voltage 2kV - 3kV AC 4kV - 6kV+ AC Enhanced safety for industrial power supplies
Peel Strength 1.2 N/mm 1.5 N/mm+ Better durability during thermal cycling
Metal Base Thickness 0.8mm - 1.5mm Custom (up to 3.0mm) Optimized for specific structural requirements

Frequently Asked Questions (FAQ)

Q1: Why should I trust Anhui Hongxin Electronic Technology Co., Ltd. for my metal-based PCB projects?

Anhui Hongxin Electronic Technology Co., Ltd. is a certified integrated manufacturer with ISO9001, IATF16949, and UL safety certifications. Our 110 staff members and specialized engineers ensure that every metal-based board meets international quality standards. With a complete range of surface treatments and base materials, we provide professional services that have earned high praise from customers across Southeast Asia, Europe, and America.

Q2: What is the delivery capability of Anhui Hongxin Electronic Technology Co., Ltd. for Aluminum PCB orders?

We provide high-precision rapid prototyping and efficient bulk production. For double-sided prototypes, we can deliver as quickly as 24 hours. Bulk orders for single- and double-sided metal-based boards are typically delivered within 6-7 days. This industry-leading speed helps our clients stay ahead in the fierce market competition by reducing their R&D and production lead times.

Q3: Can Anhui Hongxin Electronic Technology Co., Ltd. handle complex designs involving buried vias or hybrid materials?

Yes. Our product range is highly diverse, including 1-32 layer boards, buried via boards, and hybrid dielectric laminated boards. Anhui Hongxin Electronic Technology Co., Ltd. has the technical capability to combine different substrates, such as FR-4 and metal bases, to solve specific engineering challenges. Whether you need small batches or large quantities, our 20,000 sqm facility is equipped to handle your most complex high-precision PCB requirements.

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